Vibratory Feeder.

The Challenge:

Two dispersal systems are currently in use in the industry: vibratory and belt conveyors. The challenge was to demonstrate how improved, production efficiency, can be achieved through the use of a vibratory feeder.

Our Solution:

Our unique ‘synchronisation’ system is able to calibrate the flow to ensure a smooth and constant delivery of product to the weigher, ensuring the precise delivery of product to the weigher.

This synchronisation system enables the algorithm to be optimised, which ideal weights been achieved by the selection of the 4 most accurate pool hoppers. Alleviating the feast or famine that is experienced when the infeed medium is a belt conveyor.

Results:

In our on-site and field trials, the vibratory system increased the weigher accuracies to 93% with a vibratory cross head feeder straight discharge.

When a spigot [circular] discharge was trialled, we increased accuracy to 97.7% compared to conveyors, which returned a mean result of 79% across the various trails.

Our feeders have the following added benefits:

1. Easy and quick to hygiene as we eliminate any bacteria traps and our control panels are IP69 rated
2. Low cost of ownership as there are minimal parts, so there is less to spend on spares
3. Quick ROI as we look to optimise your vibratory feeder to reduce product giveaway and with regular servicing they will last you for 20 years
4. We reduce downtime as our machinery is built to last