Vibratory Conveyors

Key benefits

[mpc_icon_list mpc_icon__icon=”fa fa-check” mpc_icon__icon_color=”#3591fa” list=”%5B%7B%22title%22%3A%22Vibratory%20conveyors%20provide%20a%20seamless%20transition%20of%20the%20whole%20processing%20line%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Superior%20to%20standard%20conveyor%20belts%20as%20you%20don%E2%80%99t%20need%20to%20replace%20the%20tray%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Quieter%2C%20more%20compact%20%26%20more%20efficient%20than%20standard%20conveyor%20belts%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Variable%20speed%20%26%20soft%20start%20options%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Local%2C%20manual%20and%20remote%20settings%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Easy%20to%20clean%20%26%20use%20less%20energy%5Cn%22%2C%22icon_type%22%3A%22icon%22%7D%2C%7B%22title%22%3A%22Can%20be%20produced%20with%20a%20%E2%80%9Csharks%20tooth%E2%80%9D%20surface%20for%20fresh%20meat%20products%22%2C%22icon_type%22%3A%22icon%22%7D%5D”]
vibratory-conveyor-3D
  • Allows for precise control of your processes
  • Prevents avalanche, overfeed and starvation on your food production line
  • Hygienic design
  • Available in length, widths & screen configurations to suit customer requirements
  • We have a range of variable speeds to accommodate the flow rate which we rate as amplitude which translates to meters per minute
  • Our unique variable speed drive control panels are industry-leading
  • Can operate in high +50°C and below freezing to -50°C temperature zones
  • ATEX designs and can be used in high temperatures
  • Rubber oscillating isolation mounts or as C&P call them ‘anti-vibration mounts’ absorbing 99.7% of all vibration preventing transmitted vibration disturbance to structures or other equipment such as multihead weighers.
  • The risk of damage to your product, caused by conveying, is minimised
  • Helps a more efficient use of staff
  • Automating the movement of product reduces the safety risks to staff
  • Our conveyors can be loaded any place along the line
  • Fabricated from stainless steel
  • Lined with specialist coatings
  • Open or enclosed trough versions with either bolt-on or quick release covers
  • Dusty products can be conveyed fully enclosed tubular versions
  • Heated, cooled or insulated conveyor pans
  • Mounted on our industry-leading anti-vibration mounts and leaf springs flexures which can be support stand based or suspended installation
  • Available with electromagnetic C&P designed and manufacture drives
  • Range of contact surfaces and materials available
  • Alternative drive configuration to suit the application with easy clean access designed as standard
  • Feeder covers for dust tight operation in Stainless steel, Perspex or PVC
  • Full stainless-steel construction
  • Finish of contact surfaces: smooth/natural finish/bead blasted/rigidised/dimple plate or electro polished
  • Dimensions up to 6m long and 2.5m wide and can be connected
  • Cox & Plant Vibrating conveyors can be manufactured as open or enclosed designs with rectangular, tubular or spiral profiles for individual or modular designs for conveying over extended distances
  • Suspension overhead capability where a ‘sea of Legs’ is to be avoided.
  • Designed and developed to be modular, clients can customise exactly what they need from our stable of products which are designed and manufactured in the West Midlands
  • The Cox & Plant customer ethos means that grading, sizing and separating machine is tailored to a customer’s specific requirements. All machines are built to order and entirely manufactured in the Black Country in the heart of the industrial midlands, UK to suit your precise requirements
  • Our conveyors exactly utilise gentle horizontal handling and conveying of delicate food products
  • The traditional mechanical brute force shaker can cause unnecessary damage to the food stream and your bottom line profit margin. We specialise in gentle and precise product conveying, for us dosing is the magic word
  • We design and build in all shapes and to feed the rest of the line of process and packing lines
  • Custom designed to suit customer product requirements
  • Stainless steel construction, fully welded to the highest standards and can be built in a range of different surfaces 
  • Low maintenance ensures low cost of ownership
  • Industry standard proven control system
  • Low energy use for improved environmental efficiency
  • Robust construction to stand up to busy manufacturing environments
  • Cost effective
  • Our machinery is industry proven, reputation is everything, with the best materials, the highest hygienic standards, rules and regulations
  • Rapid and frequent stop/start capabilities
  • Allows your produce to arrive at the right time and in the exact quantity

Quieter, more compact, more efficient

Vibratory conveyors and shaker conveyors are superior to standard conveyor belts in every conceivable way. They’re quieter, more compact, more efficient, and much easier to clean and service. With our conveyors, the tray does not need to be replaced, unlike belts which need replacing every 6 months on average. Our vibratory conveyors cost very little to own and run. Because they use far less energy, they’re variable speed, work on demand so that you can keep your production line running for much longer. You can expect to make a return on your investment within your first year of ownership and because they’re so easy to clean, you can achieve world-class hygiene standards overnight. We can build them in a variety of different lengths and materials to suit your applications and requirements.

Vibratory Conveyors vs Belt Conveyors

We have defined the pros and cons of using vibratory conveyors versus belt conveyors. We know vibratory conveyors are superior to standard conveyor belts as they are quieter, more compact, more efficient, and much easier to clean and service.

Belt Conveyors

Pros

  • Low initial purchase cost
  • Can be steeply inclined
  • May want to keep products in one batch
  • Suitable for transporting delicate produce
  • Lightweight compared to duty
Belt Conveyors - Cox & Plant

Cons

  • High maintenance and running costs
  • Hard to clean and hygiene
  • Does not create a monolayer
  • Product throw issues
  • Can’t discharge or accurately feed to a multihead weighers
  • Breakdown issues
  • Can’t use them in wash down environments due to the motors unless IP65 or above at an extra cost
  • Can’t be programmed and does not have the ability for variable speeds

Vibratory Conveyors

Pros

  • Minimal parts and spares required
  • Easy to hygiene as it is all one piece
  • Typically low energy use (as low as 14p per hour)
  • 18° degrees incline can be achieved in field trials
  • Outstanding ROI due to the longevity of the conveyors
  • Reduction in downtime
  • Can include soft start options
  • Can be programmed with an interface to a PLC
  • Variable speed options allowing full controllability
  • IP65 rated control panels & IP69 coil drives
  • Continuous welding so there are no bug traps
  • Ultra low running noise at typically 60 dB(a)

Cons

  • Higher initial purchase cost
  • Strong robust design
  • Solid products may produce excessive noise, however, sound minimising options are available at extra cost
  • Interfaces need to be considered carefully
Vibratory Conveyor - 3D

We’re the vibratory conveyor experts

We have a team of highly skilled designers who use the latest design software to create a conveyor to suit your requirements. We can build them in a variety of different lengths and materials. Whether it’s as a one-off conveyor or you need a full turnkey production line we can support you.

For more information about our vibratory conveyors, or to request a quote for your business, call us now on +44 (0)1384 895 121.

Vibratory Conveyor FaQ

What is a vibration conveyor?

Vibratory conveyors (or shaker conveyors) are used for high-product throughputs and bulk handling applications. They are used primarily in industrious applications where a high level of hygiene is required, e.g., food production, pet food production and pharmaceuticals. They have an extensive range of uses and can be designed with an open or enclosed tray as well as a full tubular design. They are powered through e-mag coil drives and motors, and they have a variable speed to suit the product and factory requirements.

How do vibratory and shaker conveyors work?

Our vibratory conveyors work by pulsing an electromagnetic drive vibrating the conveyor tray using leaf springs, transferring the product stream along the upper conveyor tray. Our linear action vibratory drives can be used for various complementary functions, including heating, cooling, grading, feeding, settling, air knife applications, vacuum extraction, weighing and packing, laning to robotic pick and place systems, to name but a few.

The majority of our e-mag vibro conveyors have an open design rectangular pan, and our drives can be located in a variety of positions, including underslung. The leaf springs/fixtures are attached to the conveyor’s mounting blocks; generally, side situated for easy access. The type of leaf spring used is dependent upon the product, conveyor size and throughputs.

What are the main vibro conveyor applications?

In most cases, vibrating conveyors can be used in place of belt conveyors for hygienic handling of products, processes, or food streams. The industries where they are most used is in food production, pet food production and pharmaceuticals, where the machinery needs to be easily cleaned with no places for bacteria to accumulate.

What are the differences between a vibratory conveyor belt and a vibratory conveyor?

A vibratory conveyor uses an electromagnetic drive to vibrate the product along the conveyor to the following processing stage. A belt conveyor uses a belting type material, mechanical motor driven with all of the associated maintenance that goes with a belt conveyor system.

Belt conveyors do not disperse or settle product, and if loaded in a ‘pyramid’ at one end, it will remain a ‘pyramid’ whilst being transported to the end of the belt conveyor. Vibratory conveyors disperse, spread, evenfeed, align, grade into fractions, to name but a few feasible applications.

Belt conveyors have a low initial purchase cost, usually 30% lower. However, the maintenance cost is much higher as there are more parts to replace on belt conveyors. On vibro conveyors, the trays do not need to be replaced (unlike belting materials). It is usually more economical to use a vib conveyor as they have a lower cost of ownership. We have produced an entire case study on the differences here: https://www.coxandplant.com/case-study/replacing-belt-conveyors-with-vibratory-conveyors/

What is a vibratory cooling conveyor?

As the vibrating conveyor tray is formed from metal, you can then perform multiple applications on the same conveyor. A cooling conveyor cools the product on the tray as it passes from the processing stage to the next through added refrigeration integration. As the product vibrates, it is distributed across the conveyor width to form a monolayer, creating more effective and uniformed cooling.

What is the ideal vibratory conveyor frequency?

The magic number for a Cox & Plant Vibratory Conveyor is 23.5Hz.

All of our machines have an amplitude gauge on the side of the tray to enable a visual check your conveyor is performing to its specified duty. The optimum frequency setting up is in our handbook supplied with each machine, together with vodcasts on our client hangout area.

What is a vibratory crosshead feed conveyor?

A Vibratory Multihead Conveyor is specially designed to feed a measured delivery of the product to the scale. The weigher vibro conveyors have a variable speed synchronised with the multihead to deliver the optimum delivery of products on a call on-demand principle. We call this our’ parent & child software’.

Most common is feeding a CCW or Multihead weigher to make sure there is an even spread of produce across the scale head, so the perfect algorithm of 4/5 buckets are selected, making the weighing process even more precise.

Using our powered circular or spigot discharge vibration and synchronisation technology, we can exceed most customers specification, drastically improve your packing line in addition to the best ROI of reducing product giveaway.

What is a vibratory inspection conveyor?

Vibratory Quality Assurance Inspection Conveyors are added to the line for quality control purposes. The vibratory technology will create an even spread of product spanning the conveyor tray’s entire width, allowing the quality control teams to remove bad or unwanted product into the rejection channels. The channels are an integral part of the design to ensure full equally distributed movement of the product stream.

What are vibrating conveyor leaf springs?

Composite Leaf springs are attached either under the pan or at the side of the conveyor tray either underslung or traditionally mounted on the solid reaction base. The leaf springs/flexures are attached on mounting blocks to the conveyor, always located for easy access should they need to be changed after 5 years plus of hard duty.

Our full range is designed based on your throughput and performance required for your business. With throughputs from 100 kilos to 35,000 kilos per hour, we have the exact offering you need for decades of outstanding, trouble-free performance.

What are the different vibratory conveyor types?

There are many different types of vibrating conveyors as they are very versatile for a plethora of duties. With some clever proven design secrets, these can be used as grading machines, sieves, inspection conveyors, vib conveyors, metering conveyors, laning systems, settling conveyors, de-oiling conveyors, feeder vibratory conveyors and shakers. From weird and wonderful to plain and simplicity in motion, Cox & Plants team have the answer to most of the industries problems.

What is a vibratory tubular conveyor?

The main benefit of a tubular conveyor is that there is no airborne loss when the product is transported. This is particularly important if you have a potentially harmful product if inhaled or if you have an expensive granular product to minimise product giveaway. Tubular conveyors can be ATEX rated, and as they are formed using a whole stainless steel tube, enabling high levels of hygiene are easier to maintain.

Vibrating conveyor troubleshooting

Like all machinery, if it is not serviced or maintained, then they can be some issues. We have developed a set of how-to-videos for our customer base that looks at the most common faults and how to alleviate them.

As there are minimal parts on shaker conveyors, any possible issues generally arise from poor cleaning techniques or harsh chemical use. Leaf springs need to replenish the springs approximately every 5 years (dependant on conveyor usage), and this is the primary consumable, which, if ignored, will result in the vib conveyors underperforming.

Buying a used / second-hand vibratory conveyor

Each piece we produce is tailored to that individual business, the requirements of that particular product in that specific environment, therefore buying second-hand machinery may not be beneficial for your business as it may not convey your products effectively or even be fit for purpose.

What are the different tray types that can be utilised in a design?

Spigot / Circular Discharge

Ideal for feeding a Multihead Scale or with flexible fitting inlets and outlets

Adjustable End Piece

Ideal for feeding a Multihead Scale with products that don’t ‘carry well’ in flight, this will ensure an accurate supply of products typical for mixing applications.

Slotted Discharge

Ideal for product alignment @ 90° to freezers / ovens / dryers / roasters / chill blasters to deliver an even ‘curtain’ of product.

Scarf Discharge

Ideal for feeding an even spread of product @ 90° to the following interface, typically bucket elevators utilise this perpendicular option.

Flat Bottomed Design  

Ideal for feeding a Multihead Scale or with flexible fitting inlets and outlets

Bevelled Exit Discharge

Ideal for feeding a Multihead Scale or with flexible fitting inlets and outlets

Decreasing Width

Ideal for feeding an even spread of product @ 90° to the following interface, typically bucket elevators utilise this perpendicular option.

Tubular

Our Dustproof conveyor is the perfect ATEX solution to alleviate issues caused by product leaching into the working environment. The tube design typically has a maximum filling capacity of approximately 50%.

V-shaped

Ideal for products that require a ‘pinched’ or very narrow discharge to the next process.

Rounded sides / semi-circular

Ideal for light, rounded items, particularly in the confectionery industry where sugar is used in many of the coating processes. As opposed to 90° angled sides, the rounded sides act as a ‘self-cleaning’ medium that eliminates the excessive build-up of sugars as the fresh product pushes the debris along with the product flow to be sieved out as necessary before packing.

Case Studies